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Description

Line laser module 50 mW BRIGHT RED, 9 - 30 VDC, adjustable focus, insulated

50 mW Bright Red Line Laser Module (635 nm) – LLMi-50-635: The module for continuous industrial use with longer working distances: 50 mW produces a bright red line that remains clearly visible even at long line lengths and in brightly lit environments.

  • Bright red laser line (635 nm) with 50 mW
  • For long lines and longer working distances
  • Wide voltage input 9–30 VDC, also compatible with 24-V controllers
  • Compact, sealed housing measuring 12 × 55 mm

The integrated NeoDrive hybrid electronics with wide voltage input eliminate the need for external switching power supplies and ensure high efficiency with correspondingly low heat generation—in most installation scenarios, clamping the module into a mount is sufficient for cooling. Thanks to the isolated, potential-free design, multiple LLMi modules can be operated within the same machine. Line width and line position are adjustable, and the 3-lens glass collimator allows for focusing even at long distances.

Electrical Connection

The LLMi-50-635 is equipped with cable kink protection and approximately 100 cm of flexible tubing. The open ends with wire end ferrules allow for easy connection to 9–30 VDC power sources; the housing remains potential-free.

Technical Specifications

Laser Power 50 mW
Wavelength / Color 635–638 nm bright red
Line angle / line length selectable
Focus distance approx. 5 cm to infinity
Line width approx. 0.5 mm – approx. 3 mm
Angle of divergence typ. < 0.4 mrad
Power supply 9–30 VDC / < 50 mA
Potential at the housing Potential-free, isolated
Protective features Reverse polarity protection, undervoltage protection, overvoltage protection
Cable length Flexible cable approx. 100 cm, up to 100 m possible
Laser class depending on configuration Class 1/2
Dimensions 12 x 55 mm
IP rating IP 40
Temperature Range -15°C to +45°C
MTTF (Mean Time To Failure) typ. > 25,000 h

Line Length and Line Width

The length of the laser line is determined by the line angle selected at the time of purchase. The following angles are available for the LLMi-50-635:

Angle Distance Line length approx.
10° 1 m 17 cm
20° 1 m 0.35 m
30° 1 m 0.54 m
35° 1 m 0.63 m
45° 1 m 0.83 m
60° 1 m 1.16 m
70° 1 m 1.40 m
90° 1 m 2 m
110° 1 m 3 m
120° 1 m 3.4 m

The line width (focus) can be adjusted on the module from approximately 0.5 mm to approximately 3 mm—see the video “Adjusting the Line Width” and the enclosed information sheet.

Notes

  • Observe the laser class!
  • For more information on laser safety, click here.
  • Stabilized, peak-free power supply!
  • Please order the mount as well!

Options

  • Various connectors with customer-specific cable lengths (cable lengths up to 100 m)
  • Pre-set focus to a customer-specified distance
  • Selected glass line optics for a thinner laser line with Gaussian light distribution (standard: plastic optics with uniform distribution)

Downloads / Links

Properties
Connection type: Flex cable 1m, M8 connector, M12 connector
Line angle optics: 10° glass optics, 20° glass optics, 30°, 30° glass optics, 35°, 45°, 45° glass optics, 60°, 60° glass optics, 70°, 90°, 90° glass optics, 100°, 110°, 110° glass optics
Mount: Ball head 3D, Ball mount 3D with wall mount, Magnet ball head, No mount, Pan/Tilt magnetic mount, Strong Pan/Tilt, Tilt Mount

At a distance of 1 m, the following lengths result (12-mm modules):

AngleDistanceLine length approx.
10°1 m17 cm
20°1 m35 cm
30°1 m54 cm
35°1 m63 cm
45°1 m83 cm
60°1 m116 cm
70°1 m140 cm
90°1 m200 cm
110°1 m300 cm

The line length increases linearly with distance; at a distance of 2 m, these values double.

Laser diodes react sensitively to voltage spikes and current fluctuations. An unregulated supply or one with peaks can destroy the diode within microseconds – even if the peak occurs only briefly. Stabilized means: constant output voltage under load (no sag during switch-on). Peak-free means: no switching spikes or overshoot on the supply lines. Always use a switching power supply with sufficient smoothing or a dedicated laser diode driver. Avoid unfiltered supplies, cheap plug-in adapters without filtering, and supplies that are shared with other switching loads.
Our 12 mm line laser modules are available with three connection variants:
Stranded wires (standard) – open red/black wires, approx. 100–200 mm length, for direct connection to microcontrollers or driver boards.
Barrel connector – 5.5 / 2.1 mm standard barrel plug, approx. 200 mm cable, for operation with a 230 VAC plug-in power supply.
Flexible cable with ferrules – approx. 100 cm flexible cable for direct connection to a 12–25 VDC machine controller. Reverse-polarity protection is integrated in the DC variant.

On request we also supply M8 / M12 connectors with custom cable lengths. The DC variant is particularly suited for retrofitting existing machines without 230 V wiring.
Acrylic optics (PMMA plastic): low cost, light, dimensionally stable. Optically very good in standard applications, but temperature-sensitive – the refractive index changes with temperature, shifting the focus when variation exceeds ±5 °C. Perfectly adequate for indoor applications with stable conditions. Glass optics: heavier, more expensive, but temperature-stable. The refractive index stays nearly constant across wide temperature swings. Ideal for: outdoor mounting, unheated halls, machines with large temperature swings (welding, sawmills in summer/winter) and applications needing high repeat accuracy over long periods. Glass optics are available as an optional upgrade on our KLM and LLM modules.
On our 12 mm line laser modules the line width – also called „focus“ – can be adjusted directly on the module. The optics sit in the front brass ring and can be turned precisely via a fine thread. Rotate the ring carefully until the desired line width appears sharp at your working distance. After adjustment, secure the optics with a drop of thread-locking varnish in the thread groove to prevent drift. The adjustment also works while the module is installed. On industrial line lasers (e.g. the IL-HP series) the line width is set at the factory to the customer specification. You can find out how to adjust the line here.
The laser class according to EN 60825-1 determines the required safety measures. Class 1: safe even when looking directly into the beam – ideal for open applications without protective measures. Class 2: visible lasers up to 1 mW, relying on the blink reflex – unproblematic in B2B environments. Class 1M / 2M: eye-safe under normal conditions, but not when viewed through magnifiers or binoculars. Class 3R: increased risk on direct viewing – safety goggles recommended. Class 3B: safety goggles mandatory. Line and cross-line lasers benefit from relaxed rules because they are classified as „extended sources“ (see laser safety).
The IP rating (International Protection) indicates which environmental influences the housing is protected against. IP 40: protected against solid objects > 1 mm, no water protection – for dry indoor use and machine integration. IP 44: also protected against splash water from all directions – typical for industrial halls and covered outdoor areas. IP 65: completely dust-tight and protected against water jets from any direction – the right choice for sawmills and circular saws (wood dust, sawdust), washing facilities, splash-water environments and rough industrial use.
The brightness of the laser line depends on many factors. In short:
Line length: The longer the line, the lower the brightness, as the light output is spread over a larger area
Laser color: Green appears significantly brighter than red or blue
Work surface: The darker and more matte the surface, the darker the light appears
Ambient brightness: The brighter the ambient light, the darker the laser line appears. This is due to the human eye, which reduces its sensitivity depending on the ambient brightness. In direct sunlight, it is very difficult to see a laser line because the retina is already saturated.
Laser power: The higher the laser power, the brighter the laser line

Wavelength in detail: The wavelength determines how visible the line is on your surface. Red (650 nm) is the lowest-cost option and sufficient in moderately lit indoor environments. Light red (635 nm) appears noticeably brighter than 650 nm at the same power. Green (520 / 532 nm) is the most universal choice – the human retina is most sensitive in the green spectral range, so green lines appear roughly 5–7× brighter than red at equal power. Blue (450 nm) delivers high contrast on greenish surfaces, where red and green fade into the background.
A line laser projects a line of light onto a surface – unlike a point laser, which only shows a single dot. The line is generated by a cylindrical lens that spreads the round laser beam into a fan. Typical applications include cut-line projection on saws, circular saws and CNC machines, workpiece positioning in manufacturing and machine integration, operator guidance at manual workstations, and reference lines in inspection and measurement setups. Line laser modules are available in different wavelengths (red, green, blue), power classes (1 – 500 mW) and IP ratings (IP 40 for dry indoor use up to IP 65 for sawmills and splash-water environments).